Tainter Gate Sill Corrosion and Active Leakage Observed

During a recent inspection, corrosion was observed emerging from beneath the Tainter gate sill, accompanied by active water leakage at the sill–gate interface. The leakage appears to be originating from the downstream side of the sill plate, where corrosion products are visibly present and being carried out by flowing water.

The presence of rust staining and material loss indicates ongoing corrosion of embedded steel components, likely exacerbated by prolonged exposure to moisture and limited drainage beneath the sill. This condition suggests that water is infiltrating through the sill assembly, potentially bypassing seals or moving through deteriorated grout or bedding material.

Key Observations

Visible corrosion products discharging from beneath the sill Active leakage observed during normal operating conditions Rust staining and sediment accumulation downstream of the gate Indications of prolonged moisture exposure at the sill interface

Potential Concerns

If left unaddressed, continued corrosion and leakage may lead to:

Progressive loss of steel section at the sill or anchor components Increased leakage rates over time Compromised gate seating and reduced operational efficiency Elevated maintenance and repair costs

Recommended Actions

Conduct a detailed condition assessment of the sill plate, embedded steel, and anchorage system Perform non-destructive testing (NDT) or selective demolition to evaluate hidden corrosion Investigate seepage pathways and seal integrity Develop a repair or rehabilitation plan, which may include sill sealing, corrosion mitigation, or component replacement

Early identification and corrective action are critical to preserving the structural integrity and long-term performance of the Tainter gate system.


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